Why choose DTF printing over DTG or screen print?
The textile industry has witnessed a remarkable transformation in recent years, driven by the advent of digital printing technologies. These innovations have revolutionised the way garments are branded or embellished, giving rise to methods such as direct-to-film (DTF) print, direct-to-garment (DTG) print, and screen print. In this article, we will delve into the advantages of DTF printing, exploring why it has emerged as a superior choice over its counterparts.
DTG Printing – The natural colourful new technique
DTG printing, or direct-to-garment printing, involves the process of printing designs directly onto fabrics using specialised inkjet printers. This technique allows for an integrated finish between print application and garment, creating a more natural feel with high levels of detail and vibrant colours. While DTG excels in producing detailed prints, it is constrained by its limited colour options, making it less suitable for intricate designs requiring a wide colour gamut. Additionally, DTG printing is primarily ideal for small-scale production due to its slower printing speeds and higher costs per unit. Overall durability and washability are lower than compared to DTF and screen print.
Best Features: Print vibrancy, natural finish, and great for small volumes and one-offs
Best Fabric Options: 100% cotton
Screen Printing – The established technique
Screen printing, a traditional technique that has stood the test of time, involves creating stencils, or screens, to transfer ink onto fabrics. This method offers versatility and durability, with the ability to print on various materials and achieve long-lasting results. However, screen printing can be time-consuming and labour-intensive, especially for complex designs requiring multiple layers of ink. It is most advantageous for large-scale orders, where the setup costs can be offset by higher quantities of prints.
Best Features: Durable print, accurate Pantone colour matching, and great for large volumes
Best Fabric Options: 100% cotton
DTF Printing – The best all-round technique!
DTF printing, short for "direct-to-film" printing, has emerged as an innovative solution that combines the best of both DTG and screen-printing techniques. With DTF printing, a specialised film is used to transfer the design onto the fabric. The film is coated with a heat-activated adhesive, which adheres the design to the fabric when heat and pressure are applied.
Best Features: Excellent print detail and colour on a wide range of fabrics, durable and great for large volumes
Best Fabric Options: Cotton, polyester, nylon, synthetic 50/50 blends, both light and dark
Comparison of DTF, DTG, and Screen Printing
To better understand the superiority of DTF printing, let's compare it to the other two popular methods: DTG and screen printing. When it comes to print quality and level of detail, DTF printing outshines both DTG and screen printing. Its advanced technology allows for the precise reproduction of intricate designs, surpassing the capabilities of DTG printers and the limitations of screen-printing stencils.
In terms of colour options and vibrancy, DTF printing offers a wider spectrum, thanks to its expanded colour gamut. While DTG printing can struggle with certain shades and gradients, DTF printing excels in accurately replicating even the most complex colour schemes. On the other hand, screen printing relies on mixing inks and applying multiple layers, which can sometimes result in colour variations and less vibrant prints.
When considering production speed and efficiency, DTF printing strikes a balance between DTG and screen printing. It surpasses DTG printing in terms of speed, as the process of transferring the design onto the fabric is relatively quick. However, it may not match the swiftness of screen printing, especially for large quantities. Nonetheless, DTF printing offers the advantage of eliminating the time-consuming setup required for screen printing, making it a more efficient choice for smaller orders.
Success Stories with DTF Printing
To illustrate the potential of DTF printing, let's explore a few successful applications across different industries. In the fashion industry, DTF printing has enabled designers to bring their intricate and vibrant creations to life. From haute couture to streetwear, DTF printing offers unparalleled precision and colour accuracy, elevating the overall aesthetic of garments.
Custom merchandise and promotional items have benefited greatly from DTF printing. Brands looking to create unique and eye-catching merchandise for promotional events or product launches have turned to DTF printing for its ability to reproduce complex designs and vibrant colours. Whether it's custom t-shirts, bags, or accessories, DTF printing ensures exceptional quality and attention to detail.
Additionally, DTF printing has opened doors for small business ventures. Entrepreneurs and individuals seeking to start their clothing lines or personalised gift businesses can rely on DTF printing to deliver professional-grade products without the need for large investments or extensive production infrastructure. The versatility, scalability, and cost-effectiveness of DTF printing make it an accessible and viable option for creative startups.
Durability & Sustainability of DTF Printing
DTF prints exhibit excellent durability and washability when produced correctly. By using high-quality films, adhering to recommended curing processes, and following proper garment care instructions, DTF prints can withstand regular washing and maintain their vibrancy over a long period of time, and typically outlive the garment.
While it is true that the process involves the use of film, advancements in technology have led to the development of eco-friendly films that minimise waste and reduce their environmental carbon footprint. Additionally, the efficiency of DTF printing compared to screen printing translates to less energy consumption and water usage, making it a more sustainable option in certain contexts.
Conclusion
In the ever-evolving landscape of garment printing, DTF printing has emerged as a frontrunner, offering a host of advantages over traditional methods like DTG and screen printing. With its expanded color gamut, exceptional detail reproduction, versatility across fabric types, and efficiency for both small and large orders, DTF printing provides a powerful solution for garment embellishment.
